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Green Leaf Threshing (GLT)

Garbuio Dickinson and their joint venture company Dickinson Fowler based in Bangalore designs, manufactures and supplies a complete range of GLT equipment for process lines up to 12,000 kg/hr capacity (based on high quality US flue cured leaf).  

Hauni’s sorting solutions help in addition to detect NTRM at the earliest possible stage of the production process  

The product range includes:

  • Bale infeed
  • Tie leaf and tips cutting
  • De-sanding cylinder
  • Conditioning cylinder
  • Picking tables
  • Threshing
  • Classification (counter flow)
  • Lamina and stems dryers
  • Pack-Out presses for stem and lamina

FLT

In the FLT cylinder, flavour is applied to tobacco blends in an even spray giving a consistent taste to the cut filler and avoiding any stains on the finished cigarettes. During processing the product is gently mixed.To ensure that flavouring results are as uniform as possible, the flavour application pump should be controlled by an upstream weighbelt.

Throughput: up to 11,000 kg/h

Features

  • Two-medium nozzle (with external adjustment) provides even flavour spray
  • Rounded corners at inlet and discharge for easy cleaning
  • Cleaning system for piping between flavour storage tanks and nozzles
  • Remote-controlled flushing of the cylinder

PROTOS-M8

PROTOS-M8 is the future orientated cigarette maker. It combines an output of up to 9 million cigarettes per 8-hour shift, with highest flexibility and easy operation.

Based on the successful PROTOS-M5 the M8 is also a real multi-brand maker with maximum reliability and lowest noise emissions. Quick Brand Change and Quick Size Change is performed within minutes.
The new feeder technology with zigzag stem separation in combination with the self-start rod maker and a modular designed MAX is the basis for the state-of-the-art machine. By reducing total waste and downtimes and adding a short tobacco recovery system enhanced quality cigarettes can be produced at lowest operation costs. These innovative features combined with customized options and reduced workload leads to complete satisfaction of present and future market needs.

Features

  • Reliable gentle supply of filters with self-cleaning filter receiving station FILTROMAT-E.
  • Quick Size Change (QSC) – to a new cigarette format in less than 150 minutes from quality to quality.
  • Quick Brand Change (QBC) – material change with the same cigarette format in less than 30 minutes.
  • Online laser perforation with LASER 800S for a wide range and uniform degree of ventilation.
  • BD with BOB-ME for fully automated supply of cigarette and tipping paper from bobbin palettes.
  • Printer units with temperature and position control systems for perfect print marks.
  • ODM – Optical Diameter Measurement for continuous online closed-loop control on both tobacco rods.
  • OTIS – Optical Tipped Inspection System for detection of misshapen cigarette

PROTOS-M5

PROTOS-M5 represents a new machine generation combining high output with high flexibility – producing up to 12,000 or 14,000 cpm.

The new zigzag feeder, cutting-edge automation and a fully twin track MAX with a patented sealed jet-gluing system for the tipping paper are the basis for an even higher quality standard. By reducing total waste, increasing the lifetime of wearing parts and adding a short tobacco recovery system, top quality cigarettes can be produced at even lower operating costs. And, in order to make the PROTOS-M5 into a real multi-brand maker, we have simplified conversion so that Quick Brand Change (QBC) or Quick Size Change (QSC) is performed within minutes. These innovative features, in addition to reduced operator workload and dramatically reduced noise levels of 78 dB(A) mean that PROTOS-M5 satisfies present and future market needs.

Features

  • Reliable yet gentle supply of filters with self-cleaning filter receiving station FILTROMAT-E.
  • Quick Size Change (QSC) – A new cigarette format, ready to sell in just 60 minutes.
  • Online laser perforation with LASER 400S-2 for highest ventilation degrees.
  • BOB-ME for fully automated supply of cigarette and tipping paper.
  • Temperature and position control system for perfect printmarks.
  • ODM diameter control system.
  • OTIS optical tipped cigarette inspection system.

PROTOS 2C

PROTOS 2C is a solid performer producing 12,000 quality cigarettes per minute using the double rod principle. The maker represents the perfect equilibrium between simplicity and dependability. PROTOS 2C is developed on the basis of our top range model PROTOS 2-2. The specially designed fluidized bed feeder principle guarantees a gentle treatment of the tobacco. Two structured parallel rods result in minimal standard deviation. Thus allowing the maker to achieve greater operational reliability, stability and durability. For filter assembly our proven PROTOS principle is unstoppable.

The switch cabinets offer a future oriented control system that are easy to access. Drives, switch cabinets and garnitures are all water cooled, resulting in low dust and noise emissions. Operation of the maker is by a simple touch of a finger. A Bobbin changeover can also be performed in next to no time. A wide range of options allows for individual, optimum maker configuration. 

Features

PROTOS 2C - Simply pure.

  • Future-oriented control systems.
  • Menu-assisted Hauni touchscreen guides the operator.
  • MIDAS weight control system with NTRM (non-tobacco related material) detection.
  • Fully automatic BOB or semi automatic bobbin loaders.
  • Online laser perforation with LASER 400S-1 for highest ventilation degrees.
  • Optional second printer.
  • Easy service and maintenance.
  • Low dust and noise emissions.
  • Attractive service package.
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